Zirconium Castings

  • Scale Capability: Max 3500kg single piece (ASTM B752 702C)
  • Material: ASTM B752 702C/705C

Core Applications of Zirconium Castings in Acetic Acid Plants

1. Critical Defense in Extreme Corrosion Environments

Operational Challenges:

  • Boiling acetic acid (99% HAc) with bromide catalysts (e.g., HBr)
  • Temperature range: 120‑200°C (local hotspots up to 230°C)
  • Aggressive ions (Cl⁻, Fe³⁺) accelerating pitting and stress corrosion cracking (SCC)

2. Zirconium Solutions:

  • R60702 Castings: Reactor vessels, agitator blades (corrosion rate <0.025 mm/yr)
  • Zr‑702C Enhanced Grade: Catalyst injection tubes (30% improvement in hydrogen cracking resistance)
  • Zr‑Ta Gradient Cladding: Weld zone protection (tantalum as sacrificial anode)

3.Comparison of Material Properties:

  • The corrosion rate of Hastelloy C276 in boiling acetic acid: 0.45mm/yr
  • The corrosion rate of Zirconium R60702 under the same working conditions: 0.018mm/yr
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